Fridge inefficient on propane gas
Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Fri Jul 01, 2016 3:24 pmby Ray Lawrence • | 671 Posts
This problem has been driving me crackers.
I have a Dometic RM4230 fridge in my 2007 Triton. It only has 3 temperature settings. The lowest setting does absolutely nothing. The middle setting is not quite enough to get the fridge down to 5C, even at night. The highest setting is simply too hot. The fridge gets down to 5C OK but there is a massive amount of heat coming off the cooling fins and the stove above the fridge gets noticeably warm, plus it seems to use a lot of gas. (Propane)
Incidentally, the fridge works fine on 230 Vac so it's not a blockage or lack of refrigerant.
I've had the fridge out a couple of times now and cleaned the jet and the flue, it all looks virtually brand new, the previous owner from new didn't use gas for the fridge. I have even taken the control valve apart and checked the 3 tiny pilot holes, all clean.
The fridge is set up in my garage, temporarily connected to a butane gas bottle and the temperature seems to be coming down steadily after 3 hours.
I started to think about the gas regulator in the gas locker, wondered if it was faulty when I discovered that it is factory set at 30 mbar. Now my portable clip on regulators are 29mb for butane and 37mb for propane.
The recommended input for the gas fridge is 29 for butane and 37 for propane. So, is my poor performance down to the relatively low pressure of the fixed propane regulator at 30mbar ?
When the fridge in the garage has stopped cooling down on butane, I shall swap over to a propane cylinder with a 36mbar clip on regulator and see if there is a difference.
Anybody else experienced something similar or have I missed out on some other fault in the fridge?
2007 Triton 430GT - Skoda Octavia 4x4
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Fri Jul 01, 2016 5:02 pmby Aaron Calder • | 3.834 Posts
Have you thought about fitting an extractor fan or fans to the rear of the fridge?
Here is my solution Fridge fans but there are simpler ways to achieve the same result and you can buy ready-made kits that simply need installing.
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2003 Triton 420 and Audi A4 2.0Tfsi S-line SE Cabriolet
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Fri Jul 01, 2016 5:37 pmby Pop540 (deleted)
once read to solve some issues turn the fridge upside down while switched off then try cooling again, when back up right way, I don't know why or if it works
is the door seal sealing and no gaps letting warm air in?
have you tried filling the frozen cupboard thing with frozen peas to help cool the system
suppose the gas side has a thermostat is that at fault?
is the fridge level? there is something about 10 degrees angle stopping fridges working
is the chimney clear?
really hoping you have a co alarm in garage if working gas fridge, be safe, have good air flow
apology for ramblings
Eriba troll 540 2003 likes constant hugs, and buffs and the odd cuppa.
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sat Jul 02, 2016 9:22 amby Ray Lawrence • | 671 Posts
Hi Aaron, I have already ordered the parts to build your extraction system, excellent article, thank you.
Pop540, I have checked all the things that you have mentioned and ruled them all out, but thank for the input.
My main point being that on the middle heat setting, the fridge goes down to 5C on butane at 29mb. I am currently observing the temperature using propane on the same setting using a 37mbar regulator. I'll report back when I have some info. Only turned the fridge on about an hour ago.
2007 Triton 430GT - Skoda Octavia 4x4
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sat Jul 02, 2016 9:56 amby hob (deleted)
Quote: Ray Lawrence wrote in post #1
I started to think about the gas regulator in the gas locker, wondered if it was faulty when I discovered that it is factory set at 30 mbar. Now my portable clip on regulators are 29mb for butane and 37mb for propane.
The recommended input for the gas fridge is 29 for butane and 37 for propane. So, is my poor performance down to the relatively low pressure of the fixed propane regulator at 30mbar ?
When the fridge in the garage has stopped cooling down on butane, I shall swap over to a propane cylinder with a 36mbar clip on regulator and see if there is a difference.
Anybody else experienced something similar or have I missed out on some other fault in the fridge?
The regulations on regulators
Zitat
The Regulator
A suitably rated regulator must be included in the connection between the cylinder and the appliance.The regulator is precisely set to control the pressure of the supply and Must Not Be Adjusted. Replace any regulator, which is not working properly, or after 10 years’ of life.
Regulators must be marked BS3016 or BSEN12864 For Caravan Holiday Homes and Residential Park Homes the regulator must have an
outlet pressure of 28 mbar for Butane and 37 mbar for Propane and be marked BS3016 or BS EN 12864 (for cylinder use) or BS EN 13785 when connected to a piped supply. Where an Automatic Change Over Device or Regulator is fitted to multiple Propane cylinder installations, this must have an outlet pressure of 37 mbar and be marked BS EN 13786.
For Touring Caravans and Motor Homes, in 2003 BS EN 1949 was introduced which requires the appliances be supplied at 30 mbar
for either Butane or Propane. This regulator must be marked BS12864 Annex D. Where an Automatic Change Over Device or Regulator
is fitted to this must be marked BS EN 13786 Annex D.Touring Caravans and Motor Homes, produced before 2003 require an outlet pressure of 28 mbar for Butane and 37 mbar for Propane and must be marked BS3016 or BS EN 12864.
Guidance will be given in the manual for your caravan and a label attached to the gas inlet in the gas locker.
See attachment below
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Vauxhall Insignia Sri 1.8 petrol 2015 towing 2006 Triton 430 import
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sat Jul 02, 2016 10:49 amby Ray Lawrence • | 671 Posts
Hob, thank you for the clarification on the regulator regulations.
I am not about to tamper with the factory installed regulator but I have a keenly enquiring mind and wondered why my fridge is less efficient on propane than butane. Once I have established the reason, I can relax knowing there is nothing more that I can do...........other than revert to butane as my caravan gas supply.
I reiterate that my fridge works perfectly on 230Vac and therefore there is nothing wrong with the refrigerant, level etc, just the gas heat source.
2007 Triton 430GT - Skoda Octavia 4x4
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sun Jul 03, 2016 8:42 amby Ray Lawrence • | 671 Posts
As I suspected, the fridge went down to 5C on propane at 37mbar.
So, the 30mbar regulation for caravans after 2003 has an impact on the gas appliance efficiencies.
Why can't you have two regulators? I suppose it's to stop somebody contriving to connect a butane cylinder to a 37mbar regulator with very hot consequences
Anyway, now I know it's not my fault or anything I can fix........pass another warm beer please
2007 Triton 430GT - Skoda Octavia 4x4
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sun Jul 03, 2016 9:41 amby Pepé Le Pew • | 2.752 Posts
Quote: Ray Lawrence wrote in post #6I think part of the reason might be that propane is about 12% less efficient that butane - i.e. its calorific value is less for a given volume.
...and wondered why my fridge is less efficient on propane than butane.
I'd have thought that's bound to have an effect. It's the trade-off for it having a lower boiling (gassing off) point than butane, enabling it to be used at much lower ambient temperatures.
I reckon butane would be the one to choose if the temperature in your gas locker was unlikely to drop below that gassing-off point (about 0°C), if only because you can make a brew 12% faster.
.
yy-R56kh
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sun Jul 03, 2016 9:50 amby Frantone (deleted)
Does that mean that the tiny gas flame running the fridge is 12% cooler on propane?
If so it should still get cold but take longer shouldn't it?
TonyP
Troll gently nudging up against Galaxy.
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sun Jul 03, 2016 10:17 amby Ray Lawrence • | 671 Posts
Hi Frantone,
in my experience, there comes a time when the heat input from the flame matches the cooling loss through the walls of the fridge and it never catches up. For example, in my caravan on the middle setting, the temperature would get down to 10 or 11C and not go any lower.
Pepe, I agree with your summation of using butane as I seldom go camping in the cold.
I bought a fresh bottle of propane yesterday and the salesman agreed that I could exchange a 6 kg propane cylinder for a 7 kg butane.
2007 Triton 430GT - Skoda Octavia 4x4
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sun Jul 03, 2016 7:35 pmby Pepé Le Pew • | 2.752 Posts
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sat Jul 09, 2016 12:08 pmby Ray Lawrence • | 671 Posts
Aaron, thanks to you and John England, I have built and installed a two fan extractor system.
I would never have been able to work out how to reverse the polarity of the relay and I spent a long time messing about with the c/o contacts trying to get it to work without the very fiddly modification to the pcb. Succumbed in the end and it works perfectly :)
I am not able to test the efficiency here in the sunny UK, it's just about 20C in my back garden. However, I do have a couple of points to raise.
I'm unsure if two fans are needed. After running them for a couple of minutes, only the fan closest to the flue continues to discharge warm air, the other is at ambient.
Talking of ambient, I'm unsure how this system will work in a hot awning? Assuming it gets to 35C in the awning. The fans kick in and draw the hot air off the cooling fins of the fridge. However, they will still be drawing air in the bottom at 35C so I'm guessing that all the fans are doing is recirculating the warm air. I have no experience of this yet and am just thinking around the project, perhaps Aaron, you can enlighten me with your experience.
What would definitely work would be some kind of ducting from the lower grill to the ground, preferably out through the draught skirt and under the caravan........hmmmm
2007 Triton 430GT - Skoda Octavia 4x4
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sat Jul 09, 2016 1:49 pmby hob (deleted)
if it gets that hot in an awning you will most likely have some panels out or just be using a sunshade.
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Vauxhall Insignia Sri 1.8 petrol 2015 towing 2006 Triton 430 import
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sun Jul 10, 2016 9:34 amby Ray Lawrence • | 671 Posts
RE: Fridge inefficient on propane gas
in Improving your pride and joy and how to fix things Sun Jul 10, 2016 10:13 amby Aaron Calder • | 3.834 Posts
Quote: Ray Lawrence wrote in post #12First off, Ray, I (and I'm sure John England) am/are delighted that you found the article useful and decided to 'have a go.' It is gratifying to read that you got everything working as intended using the pcb modification that I detailed in the article. Thanks for the feedback.
Aaron, thanks to you and John England, I have built and installed a two fan extractor system.
I would never have been able to work out how to reverse the polarity of the relay and I spent a long time messing about with the c/o contacts trying to get it to work without the very fiddly modification to the pcb. Succumbed in the end and it works perfectly :)
I'm unsure if two fans are needed. After running them for a couple of minutes, only the fan closest to the flue continues to discharge warm air, the other is at ambient.
Talking of ambient, I'm unsure how this system will work in a hot awning? Assuming it gets to 35C in the awning. The fans kick in and draw the hot air off the cooling fins of the fridge. However, they will still be drawing air in the bottom at 35C so I'm guessing that all the fans are doing is recirculating the warm air. I have no experience of this yet and am just thinking around the project, perhaps Aaron, you can enlighten me with your experience.
What would definitely work would be some kind of ducting from the lower grill to the ground, preferably out through the draught skirt and under the caravan........hmmmm
As to the efficiency of one versus two fans, I simply reasoned that two would shift twice as much hot air as one - it was as 'scientific' as that. I should also point out that for us, gas is merely an emergency back-up as we always run our fridge on EHU. The whole of the area at the back of the fridge gets warm so it seems reasonable to extract as much air as possible from the whole area. If you put your hand on the worksurface above your fridge you will feel how hot it all becomes.
As for the awning, yes, it will get hot inside on a sunny day but we always leave the vent on one side panel open when we go out. On the Soplairs, the mesh panel is protected by a rain cover and also in hot weather we don't use the skirt so there is always a through-flow of air. When we return to the caravan after a day out we either remove front and side panels or simply fold them down to cool things off.
You will also find that if you park your caravan without the awning erected and the sun shines directly onto the sensor, the fans will turn on.
The ducting idea sounds interesting but it would be more kit to carry and it would, I presume, have to be a duplex duct from the fridge vents to the under-caravan area to carry cool air in and hot air out. I'm no heating engineer but unless the duct were efficiently insulated, the outgoing warm air would heat the incoming cool air and the internal resistance of the flues might make the whole idea a non-starter without much more powerful balanced flues with extractor and impeller fans. Is it worth all the faffing about?
My advice would be (if travelling on the Continent) to use ACSI sites which include EHU and run the fridge on 230V. You should find that your beers will be perfectly drinkable when you return after a day's exploring. Mine always seem to go down well.
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2003 Triton 420 and Audi A4 2.0Tfsi S-line SE Cabriolet
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