#1

Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Tue Aug 11, 2015 12:19 pm
by Aaron Calder | 3.834 Posts

Although I've worked on dozens of car drum brakes over the years, for some unknown reason I've been a bit nervous about touching the caravan brakes. Anyway, this morning I decided to have a go.

The main problem lies in gaining access to the rear of the drums. Firstly you have to jack one wheel high enough to clear the ground and then support the van with an axle stand, chock the other wheel and the jockey wheel and lower the corner steadies to keep the van stable and safe.

Access to the rear of the brake drums on my Triton is not helped by having a mover fitted and the mudflaps were also in just the wrong place for comfort.

With the wheel off the ground and with the aid of a torch, this is what you will see.

Brakes03.jpg - Bild entfernt (keine Rechte)

There are two holes in the drum backplate both of which should be sealed from the elements with plastic plugs. On mine the plugs were only fitted in the innermost holes.

Brakes02.jpg - Bild entfernt (keine Rechte)

With the plastic plugs removed you now have access to the brake lining inspection hole (the outermost one) and to the brake shoe adjusting hole (nearest the hub)

If you look carefully you will see that there is an arrow engraved above the inner hole showing the direction the adjuster needs to be turned to put the brake friction material closer to the drum inner surface to compensate for wear.

In the picture you can see the end of the brake shoe in the outer hole with quite a bit of friction material still present. This, however, is only an indication as the only way to do a meaningful check is to remove the brake drums. Through the inner hole you can just see one tooth of the adjuster wheel.

Being careful only to turn the wheel in the direction of rotation, check that it rotates without any sound of rubbing from the brakes. By putting a small, flat bladed screwdriver through the inner hole and turning the adjuster wheel one click at a time in the direction of the arrow, you will feel and hear the brake shoes making contact with the drum as the wheel becomes harder to turn. Once you feel a real resistance, you need to turn the adjuster in the opposite direction to the arrow until the wheel just turns freely without the brakes rubbing.

Replace the plastic bung(s) and do the same with the other side.

My main purpose in doing this procedure was to check on the state of the brake linings and as I did not have to turn the adjusters more than a couple of clicks, it was not necessary to readjust the operation of the brake cables. That can wait until I have the brakes serviced by a caravan engineer.


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#2

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Tue Aug 11, 2015 8:08 pm
by Ray Lawrence | 671 Posts

Recently done that with my newish Triton 430, had to adjust it quite a few clicks before the brakes started to touch. Poor maintenance by the previous owner over many years.
However, my main problem was jacking the caravan up sufficient to get an axle stand safely in place. How do you jack your caravan up?


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#3

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Tue Aug 11, 2015 8:39 pm
by Aaron Calder | 3.834 Posts

I have a 2-tonne trolley jack that I put under the axle near the wheel and then put the axle stand next to it once I have sufficient clearance.

While working I leave the trolley jack in place to give a bit of additional security - just in case.


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2003 Triton 420 and Audi A4 2.0Tfsi S-line SE Cabriolet


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#4

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Tue Aug 11, 2015 8:43 pm
by Ray Lawrence | 671 Posts

What provision do you take when towing? I also have a trolley jack but was experimenting on how I would change a wheel on the move.


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#5

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Tue Aug 11, 2015 8:55 pm
by Aaron Calder | 3.834 Posts

Well, I certainly won't be carrying the trolley jack as it is very heavy.

I do carry a bottle jack in the gas locker but to date haven't had to use it. I think that if I needed to change a wheel in the UK I'd call out a breakdown service under my cover and on the Continent take advantage of my Red Pennant policy, after all, that's why I pay the premiums. I think changing a wheel beside a busy motorway or on any road at night is just too risky.

Too many people have been killed or seriously injured while doing roadside repairs, including members of the emergency organisations.


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#6

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Tue Aug 11, 2015 9:04 pm
by hob (deleted)
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Zitat
Well, I certainly won't be carrying the trolley jack as it is very heavy.



I bung mine in the boot ...............handy if I need it for the car as well ..........works up to 2 metric tons


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Vauxhall Insignia Sri towing 2006 Triton 430 import
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#7

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Tue Aug 11, 2015 9:05 pm
by Aaron Calder | 3.834 Posts

You do know what I tow the Triton with , don't you?


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2003 Triton 420 and Audi A4 2.0Tfsi S-line SE Cabriolet


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#8

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Tue Aug 11, 2015 9:12 pm
by hob (deleted)
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Quote: Aaron Calder wrote in post #7
You do know what I tow the Triton with , don't you?


Yes but mine's bigger than yours


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Vauxhall Insignia Sri towing 2006 Triton 430 import
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#9

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Tue Aug 11, 2015 9:19 pm
by victoriana (deleted)
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Um I don't know what you tow with. Please tell us


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#10

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Tue Aug 11, 2015 9:27 pm
by hob (deleted)
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Quote: victoriana wrote in post #9
Um I don't know what you tow with. Please tell us


Me? 2l Vauxhall Insignia diesel
Aaron .............see his sig below his post

Both towing a Triton.


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Vauxhall Insignia Sri towing 2006 Triton 430 import


Last edited Tue Aug 11, 2015 9:28 pm | Scroll up

#11

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Wed Aug 12, 2015 12:49 am
by Pop540 (deleted)
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can I just say this being an open forum, if the reader of this thread is not a competent diy person
call a qualified caravan person in to do your caravan brakes, it can cost a fortune if over adjust and the heat travels to the bearings, never mind the safety of ones dna and self should the jack fail, slip..ect..

other wise a well written post on brake adjustment
P


Eriba troll 540 2003 likes constant hugs, and buffs and the odd cuppa.

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#12

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Wed Aug 12, 2015 9:38 am
by Aaron Calder | 3.834 Posts

The same caveat could apply to just about all DIY tasks and I think goes without saying.


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#13

RE: Checking and adjusting the brakes

in Improving your pride and joy and how to fix things Thu Sep 08, 2016 11:58 am
by Bigmandiddyvan (deleted)
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At home my drive is long but it is on a slope, I would never try to jack up my van without it attached to my car, I tried it once and being a single axle the van started to twist as I raised one of the wheels. Brian.


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